Enhanced mercury removal with dry sorbent injection

The challenge

The Reims Waste-to-Energy plant operated by Veolia has 2 kilns (6.5 t/h) and valorize household waste and ordinary industrial waste. 

The site is equipped with a dry flue gas treatment consisting of an injection of Sorbacal® SPS for the abatement of acid gases and Sorbacal® Micro 4099 for micropollutants upstream of a baghouse filter with operating temperatures between 180 and 220°C 

As part of the application of the BAT (Best Available Techniques) conclusions of the last BREF on waste incineration, the operator asked us to help him determine a reliable solution for compliance with future Emission Limit Values (ELVs) of dioxins/furans and mercury.

The Lhoist solution

In order to meet Rémival's expectations, Lhoist recommended the injection of Sorbacal® Micro 5099. 

This non-ATEX reagent was developed by Lhoist for the reduction of dioxins/furans and enhanced mercury capture. 

In order to evaluate the performance of the reagent, mercury analyzers were installed on-site for a month and made it possible to determine the: 

  • Concentration and speciation of mercury upstream of the injection of Sorbacal® Micro 5099 
  • Concentration of total mercury stack emissions 

During these tests, the dosing rate, defined according to the operating conditions, was preserved and kept constant at a value of 0.9 kg of reagent per ton of waste.
 

The benefits

During the measurement period, the average mercury reduction rate was above 90% for an average concentration upstream of 153 µg/Nm3 (on dry gases at 11% O2).

Higher daily averages (up to 450 µg/Nm³) and numerous mercury peaks (close to 1,000 µg/Nm³) were easily controlled by the dosage of Sorbacal® Micro 5099. 

As expected, mercury in ionic form represented at least 85% of the total mercury. 
Monthly analysis of the sampling cartridges also confirmed compliance with dioxins & furans emissions. 

Sorbacal® Micro 5099 meets the needs of the Rémival site operator. 

Indeed, the use of this reagent not only makes it possible to maintain the downstream mercury concentration at a value of around 10 µg/Nm³ (at 11% O2 on dry gases) but also to respect the ELVs for dioxins and furans.
 

Graph for FGT case study n°25